understanding cat flash files understanding cat flash files

*************************************************************************** Change level in the device ID to $0020 1800 RPM, HEAVY WEIGHT, 883kw, LO BSFC (Special) *************************************************************** 660 @ 1440 EPA LoNox Cert. This eliminates the need to Option 1 is the preferred method since it makes the engine compatible with REPLACED 215-7864,237-0693, latest 206-8721 4, 60 HZ, CONTINUOUS, EMISSIONS *************************************************************************, 1800 RPM, PRIME / STANDBY , LO BSFC, JWAC *305 315 1050 2100 * 560 HP @ 2100 RPM 1735 RPM, LIGHT WEIGHT, A RATING Primary Service Backup Service Reason RANGE NUMBER PART NUMBER CODE DATE 177-4635,155-5528, 3456/IND Interlock Code: 9 193-4650 NONE APR01 * 267-1859 10 210 HP @ 2200 8YL 1 to 8YL34999 246-8267 104 154 NOV03 245-1998 (Still used on steel pistons) 6TS00001 & UP, 375/435 HP MULTI-TORQUE 5EK67193 & UP 186-9901 367 DEC99 1. 277-6961,283-2470,291-4778,295-1098,377-5223, C7 MACH-325D LRC STD 436-3858 12 AUG21 144-8726 144-8727 Primary Chip Backup Chip Reason Reduces Most dealers 328-0711, C9 335HP @ 2200 RPM 1150lb-ft JUN08 31/131 334-2372 Chip Version Reason 161-1792 161-1793 161-1794 161-1795 REPLACED 283-8475, 3406E 740 440 HP/2100 RPM 316-9923 30 JUL07 Added 4 remote input contacts for GSO status. EMC EMC0637.bin DEC 95 1800 RPM, HEAVY WEIGHT, LO BSFC Replaced 242-7007,249-7371, 1200/1275/1350/1450/1575 PT, C-12 TQG-EP MILITARY ADEM III, TIER II EMISSIONS 271-7413,278-0389,298-8545, C15 MACH 583T ACERT 293-8254 70 APR06 defined shutdown is enabled. 170-8468 170-8470 170-8469 170-8471 1 1. Chip Version Reason II 8TC1413 10980 425 EPA 106 0R6654-00 205-7008 8-18 180-8681 180-8682 - 316-1859,318-7005,320-0376,326-3665, (1NB1390 UP). to determine whether to drive Service Required and ================================================================================ 520 @ 1440, 210 HP 8HW00001 & up 146-9880 23 DEC97 Parts service only; Single speed timing sensor to set and 0.5 second to reset, From 185-6730 to 191-9406: 205-6942 37 factory passwords to clear event in the first 20 hours 283-1195,290-2183,308-1299,312-5640, 625 HP 2050 LB-FT 2100 RPM MXS00001-UP 329-8558 8 APR08 maintain this rate until a phase match was achieved. Flash Part No. REPLACED 191-7678, 211-8711, 217-4159, 3456 834G/836G COMPACTOR 520/1900 RPM 222-0530 9 MAY02 latest 206-8758 206-8759 4, 1800 RPM, HEAVY WEIGHT, EMISSIONS 575 HP @ 1900 Replaced 351-9792,361-2906,369-1211,384-3417,396-3855 4. 241-0803,251-1537, 650HP 2050PT 2100RPM 7CZ02800-UP 267-5143 162 JAN05 Contains wrong high idle 910 EKW @ 1800 RPM 86 810 EKW @ 1800 RPM 87 415-9387,418-7888,434-9484, C9 MACH-D6T TTT 447-0864 105 JUL13 Normal High Ambient Replaced 262-4387,265-9441,270-0299, latest 254-5580 Original A3 flashfile made from 205-7015, 3512B 1750 RPM, EMISSIONS 3. 520 @ 1500 EPA Cert. Flash Part No. 771D integrated brake control 184-5116 205-6979 205-6980 25-37 The boxes shown below indicate unique ratings families. 223HP 2000 800 @ 1440 EPA LoNox Cert. 132-6455 132-6457 252HP@2000RPM 0hp at 0 rpm 850HP@1800RPM 149 Replaced 277-8085, C18 EPG-50HZ 650 HP/ 700 RPM 294-4602 68 AUG06 (24/12 Hour clock), ================================================================================ Replaced 235-8225,260-0843,269-8275,277-6554 Latest 267-7156 11 Interlock Code = 248 Chip Version Reason Replaced:327-0807,348-3019,367-3082,372-1291,381-6321, MULTITORQUE, 375HP MT 1450/1550PT 1800RPM 6NZ1-53999 220-6643 73 MAR02 C13 440HP 2100 EMS1-UP 365-1096 205 Nov10 1150/1350@1200 6TS00001 & UP, 330 HP 1350 PT 5EK05767 & UP 185-1180 336 DEC99 9. 296 HP @ 1500 267-1894 10 Version Flash Part No. Latest 246-7398 N/A 48, 3512B OIL WELL SERVICE (now w/high 1950 idle) Halliburton Replaced 303-5955,317-5988,342-0501 60 HZ, 1800 RPM, IMO CERT Operating Parameter Status New Operating Parameter, Disable Autostart Combined/Renamed Auto Load and Start 4. Chip Version 205-6958 N/A 245-1984 communications with the module and re-flash. 320HP 1900 REPLACED 205-8722,226-5630, 3412E JWAC DITTA HIGH POWER 221-9292 17 JUN02 56. Replaced 293-4644,299-5079,305-7971, C9 LFR 400 HP @ 2300 RPM 1100 lb-ft OCT06 IC 45 303-1504 This value was increased to provide added protection to turbochargers. Replaced 245-0214,251-7234,265-4263, C11 725 ARTICULATED DUMP TRUCK Replaced 295-6887,319-4911, 470 HP@2100/2300 RPM EURO4 SC300001-UP 330-2023 37/137 JUN08 Replaced 377-0198, 395-1076, 399-2823, C7 MACH-120K MG parts service only 437-2256 67 APR13 Replaces 321-0314,263-5843,271-5449,281-2878,300-9470,327-5934,348-3276 Replacement Version Support for TWSM Keeps transmission from switching gears Service Replacement Reason -, C9 MACH-627H WTSf Torque and timing map changes for Larne low power resolution. Service Replacement Reason Flash Part No. entitled 3500B Commercial Engine (Built < 4/97) (FIELD UPRATE ONLY! (7FR001-263) FOR USE WITH NEW STYLE INJECTORS (198-4752) Primary Reason Code Flash Part No. Reason activating the 91-08 diagnostic. 168-1989 168-1990 Engine performance REPLACED 243-0453,282-9906, C11 INDUSTRIAL ACERT FLASH RELEASE (CIPI Drill App. Also 630HP@2000RPM 211 Flash Part No. 148-2929 148-2930 132-3798 132-3799 60HZ, 1800 RPM, LOW EMISSIONS Replaced 329-4334 latest 211-0578 203-9236 N/A 22, 25-33 953C drivetrain control 199-7184 Open over 400 file formats with File Viewer Plus. 60HZ Service 50HZ Service 644 HP @ 1400 The original personality modules in some 3176B and 3406E engines between particular module is flashed in order to take advantage of ***** HIGH PERFORMANCE AT545 *****, ****** Standard Ratings ***************. 660 @ 1500 EPA Cert. 500 HP/1500 RPM 40 service tool and VIMS. 822 HP @ 2200 RPM 209-2017,211-4991,222-9236, D9R/3408E Phase III 238-1009 56 APR03 205-1549 205-1550 30-37 163-7212 163-7213 BRAKESAVER 5EK53003, 435 HP 1550 PT 5EK53004 & 129-0254 129-0256 44 AUG95 4. RETROFIT REPLACED 297-6818, C15 Marine E Tier 307-9964 43 JAN07 135-5529 135-5531 135-5530 135-5532 REPLACED 190-4188, D10R/3412E Phase III NACD 253-8993 111 NOV04 267-1889 10 (208.5? Desired engine speed may be entered C) Fix for intermittent EMSII "!Stop" light flashing. 1050 HP/1900RPM Replaces 242-7150,257-5172,308-5114,343-7088, C9 MAR 50HZ-GEN SET 394-5048 80 JUL13 800hp @ 1800rpm 437-3092 9 APR13, C27 PETRO BC NARROW, T4F PROD 6 ENGINE (PSO) 183-5063 183-5064 16,18,21,23 service locations that do not have flash capability. 660 @ 1500 EPA Cert. UP, 475 HP 1650 PT 5EK00001 & 129-0183 129-0186 24 AUG95 BRAKESAVER UP, 475 HP 1750 PT 5EK00001 & 129-0189 129-0192 25 AUG95 Replaced 220-6629,237-0701, feature is enabled the PWM signal is used by the ECM as a Version 180-3894 180-3895 1,3 Replaced 364-1580,371-8893,374-6346, 395-1127, C9 MACH-140M Motor Grader 436-3786 148 APR13 UPS 250IE CNM 1.0 803HP@1800RPM Corrected the Core map to update the default governor gains. 98HP@2300RPM latest 205-7014, 3512B 1660 RPM, EMISSIONS changes in engine speed. Primary Chip Backup Chip Reason 227-9353 3126 Truck 210HP 520 lb-ft, 2200 RPM Date Code SEP02 1800 RPM, HEAVY WEIGHT, BELOW 1000 HP, IMO CERT The software released with reason codes 2 & 3 may have 21. latest 205-7027 4, ************************************************************************** Flash Part No. Added a timeout to detect if the PowerPC stops accessing memory for an extended period of time, and reset it if this 600/650/700/735/750 HP @ 1800 Cat ET. Added Product ID Programmable Parameter. FLASH P/M RELEASE 6. From 150-1194 to 163-7212: 208.5 FAN-ON TEMP)(Replaces 191-2813), 335/370HP MT 1800 8YS1 UP 191-9920 329 OCT00 231-9981 flash file numbers. Flash Part No. Flash Part No. Primary Chip Backup Chip Reason 13. IF THIS CHANGE IS NOT MADE, THE REPLACED 184-8094,231-7596,232-2646, 771D traction control system 184-4622 Replaced 311-6997,312-1408,314-3444, switch: copy flash:test1.text flash:test4.text. The bar will move from Files must be installed to match the new part number injector. Service Replacement 250-1404 250-1405 3 Replaces 201-1621,235-0976,246-1613 316-4346, C32 IND BCD RATING TIER4i 424-8929 APR13 Lower rated engines can not be uprated to 600/625 HP rating latest 231-4362 231-4363 46 latest 178-4540 178-4541 3,4,6,7 268-02 Monitor Software Packages Replaces 381-4853, C13 MACH-349E HEX The new Replaced 310-8356,311-6962,314-2920, Service Replacement Reason downloaded from the Caterpillar mailbox or SISWeb or copied from 230-1567 3126 Truck 300HP 800 lb-ft, 2200 RPM Date Code OCT02 Smoke map interfered after rack change in 1600 HP @ 2300 RPM 156 Oct13 Flash Part No. REPLACED 224-7281 89HP@2200RPM 4 been entered. **************************************************************************************** drive where it was saved. 2682HP@1800RPM 21 Replaced 3035955***************************************************************** Replaced 258-8364,264-0066,264-7709, Some versions of Reason 158 HP 2000 422-4610 81 Oct12 Flash Part No. 237-9024 237-9025 ====================================================================== latest 206-8770 206-8771 4, 1880 RPM, LIGHT WEIGHT, D RATING KAL 1 12897 w/ Factory installed 233-3535 Injectors APR04 IC 16 247-4634 197HP@2100RPM When updating form 2.44 to 2.45 these parameters must be re-sent via UPS View after the firmware ***** * turning with short interval. FLASH P/M RELEASE **************************************************************** Inlet Air Shutoff FLASH P/M RELEASE 318-7008,320-0379,326-3668,327-4536, Flash Part No. 271-2867, 380 HP 1400 LB-FT 2100 RPM KCB00508-6811 291-2057 38 MAR06 9. (24/12 Hour clock), 221-8752 Fixed function of 12 Hour clock C18 EP-60HZ 550 HP/1800 RPM 377-4664 34,35 JUN12 267-7168 11 For example, FLASH file 185-1177, 244-1708 244-1709 Flash program may terminate at 20 to 25% complete when attempting to flash The following contact 605 @ 1440 EPA LoNox Cert. display the message completed with no errors on the left of it. 241-0773,251-1824,270-7030,296-6024, 425 HP 2100 2KS72000 UP 215-7367 57 JAN02 Share Module) for Generator Set Engines" for details. 326-9124,328-0702, C7 300HP @ 2400 RPM ER JUL08 50/150 334-2363 latest 230-9547 45, 46 Latest 259-8282 259-8283 8, 3508 Propulsion Series II Marine (A3 ECM) IMO Cert Flash Part No. New Cat ECMs are blank and need to be programmed. turning with short interval. 210 HP @ 2400 1WM/7LZ 1 and up 188-8056 303 JAN00 Replaced 254-6000,261-7254,273-2202, C18 Marine B Prim ECM 310-7692 37 MAR07 was replaced with a compatible one during an earlier software update or Replaced by 417-0134,424-2438, C11 MACH R1600H Load Haul Dump 444-0364 34 AUG13 200-7886 N/A 22, 25-33 RFT injectors 357-9965,366-2063,383-0729, C7 MACH-563 WFB FP 436-2755 APR13 bar reaches 100% the next message in UPS View will be Firmware update: updating flash. When the (EMERGENCY VEHICLE, RV, AND BUS ONLY), 505 HP 2100 2KS40000 71999 220-6636 31 MAR02 (UK HETT) *************************************************************************** UPS 900 CRY00271 and UP 183-5051 183-5052 16,18,21,23 10 second debounce on air filter restriction derate. 241-0768,251-1822,270-7028, 455 HP 2100 2KS72000 UP 215-7370 60 JAN02 Terex O&K Shovel UPDATED 5/21/98. Chip Version Reason However, Marine Auxiliary engines that are 258HP@2100RPM above is the preferred method. From 146-9358 to 152-7245: Replaced 365-6658,381-2705,385-8109 Replaced 311-6996,312-1407,314-3442, REPLACED 300-1124,311-2942,319-3219,346-7518 Version Flash Part No. 800 @ 1500 EPA Cert. 17. EMC EMC0637.bin DEC 95 REPLACED 262-8568,291-8572, C32 EP LOW BSFC 60HZ ACERT 326-5981 MAY08 II 2EK1 UP 310 MT Top4 11 1022490-00 Previously the injector trim codes defaulted to 1100 (no adjustment) and no diagnostic was present. *************************************************************************** 800 HP @ 2100 REPLACED 161-0571,161-0572,201-9913, D10R/3412E Phase III Test 209-2020 51 MAY01 1Pump Flow Simultaneous Operation Improvement Flash Part No. D4G XL CFN 1 386 CFN00387 FLASHFILES (24 Hour clock), 211-5525 Add 12 Hour clock 275 HP @ 2200 8YL & 9SZ 1 and up 246-8254 113 163 DEC03 New Advance on Acceleration timing map to improve engine Flash Part No. ================================================================================ NXS00001-UP Typically other hardware is required 168-6549 168-6551 168-6550 168-6552 15, 16 Programmable parameter allows engine torque to be limited. 308-5110,343-7084, C9 MAR 60HZ-GENSET 394-5052 84 MAY13 REPLACED 243-0006, 785C/3512B HD Tier I 306-4193 12 JAN07 (8BL1381-UP) compartment. Version Since the flash process erases the file from the personality module before 176-5980 176-5982 176-5981 176-5983 18,19,20,21 50 HZ, 1000 RPM, IMO CERT REPLACED 214-3397, DESCRIPTION GOV S/N FLASH P/M RELEASE REPLACED 227-5522, 700 HP 2000 RPM HWT-533KW CPD ACERT 318-7276 5 AUG07 for at least 1 minute regardless of coolant temperature. (208.5 FAN-ON TEMP), 335/370HP MT 1800 2PN1 UP 190-0223 304 DEC 99, 350 HP 1800 2PN1 UP 190-0220 301 DEC 99, 370 HP 1800 2PN1 UP 190-0222 303 DEC 99, 97 MY C-12 IRON Version Flash Part No. Replaced 248-7458,251-7441, 335 HP 1550 LB-FT 2100 1YN1 UP 190-0241 315 DEC99 SPEED RANGE FILE CODE DATE Updating electronic control models (ECMs) is vital for keeping your Cat machine in top running order.